Contents
History
Products
Manufacturing
Capabilities
Heat Treating
Quality
Control
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Company History - The Quality Leader
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Standard Bellows Company was incorporated in 1962 with the goal
of becoming the leading producer of high-quality, precision
welded metal bellows products. Rapid acceptance in this growing
industry fueled the company's expansion in 1967 to a new
headquarters in Windsor Locks, Connecticut. This 18,000 sq. ft.
facility has served as a primary manufacturing site as well has
home for the management, sales, and engineering offices.
Increasing demand for Standard Bellows products, in a variety of
industries, prompted a second expansion in 1990 with the
acquisition of an additional 12,000 sq. ft. facility in Ormond
Beach, Florida.
Standard Bellows has earned a reputation as the quality leader
in a very competitive marketplace, by maintaining the highest
quality manufacturing standards for over 40 years. Remaining
dedicated to its original goal, Standard Bellows continues to
build upon and enhance this reputation by providing only the
finest quality welded bellows assemblies.
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Welded Bellows
for Every Application
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SBC supplies precision welded metal bellows to meet the
specific application requirements of numerous high vacuum industries.
Typical applications include pressure sensors, volume compensators,
torque couplings, vacuum connectors and manipulators, and mechanical
seals.
The versatility of Standard Bellows products comes, in part, from the
wide range of sizes and materials available. A variety of metals,
including 300 series, 400 series and AM350 Stainless Steels, as well
as Monels, Inconels and Hastelloy alloys can be specified. Sizes
range from .125 to 14.000 inches in outside diameter, with material
thickness from .001 inches and greater.
Standard Bellows can provide welded bellows assemblies for
nearly any application. For conventional design applications, a
large selection of stock bellows assemblies are available for
quick delivery. See our Stock Bellows
page for complete ordering information.
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Custom Assemblies
Engineered to Your Performance Specifications
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Standard Bellows
specializes in providing innovative solutions for the
most demanding bellows applications. Our experienced
engineering staff is dedicated solely to the design,
development, and manufacture of welded bellows products.
Drawing upon year of experience serving numerous
industries, we can provide comprehensive assistance in
every aspect of product development - from theoretical
analysis, design, and material selection to
manufacturing, evaluation and testing.
Standard Bellows engineers have the
expertise to find the most effective and economical
solutions for virtually any welded bellows application -
and the commitment to ensure your complete satisfaction.
Contact Us.
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Comprehensive
Customer Services |
When you place an order with Standard Bellows,
all the advantages of dealing directly with a full-service
manufacturer become yours. Our sales personnel and engineering
staff are available to assist with any project requirement, from
the selection of basic stock items to the design and manufacture
of complex custom assemblies. These services do not end when the
parts leave our plant. SBC offers a full range of continuing
customer support and consultation services designed to provide
ongoing applications assistance.
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:
The Key to Superior Product
Quality
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Precision Hardware Begins
with Precision Machining
Standard Bellows maintains a fully
equipped, modern machine shop dedicated exclusively to
the production of precision hardware for bellows
assemblies. Utilizing the latest manual and CNC machine
tools, our skilled operators and programmers are able to
economically product finely crafted prototypes as well as
precision production parts. Because all machining
functions are performed in-house, Standard bellows is
able to maintain tight quality control on material
selection and dimensional tolerances. The result is a
superior end product.
Independence from outside supplier also helps reduce
manufacturing lead time, enabling Standard Bellows to
offer customers faster turnaround and single-source
convenience.
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The Power of the Press
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Standard Bellows used high-tonnage metal stamping presses to produce diaphragms that conform to the exacting
tolerances required for precision bellows assemblies. These presses are also capable of stamping and flaring
heavier materials to form end plates and fittings, thus reducing the need for costly machine-tooled components.
All stamped metal components used in Standard Bellows products are made in-house to insure the most cost-effective
manufacturing methods, while maintaining the strictest quality control standards.
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The Welder's Art
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The joining process is critical in the manufacture of welded bellows; for this reason, Standard Bellows maintains a
state of the art welding facility. Production welding is typically performed using the Tungsten Inert Gas method (TIG),
a process which results in bright, contaminate free welds.
All welders are certified to Mil-STD-1595A and our own "S-1200" specifications. Welding is performed in a clean
environment, on precision fixtured welding machines equipped with modern pulsed power plants. An industrial laser
is also on premises, available for special applications. This combination of sophisticated equipment an experienced
personnel results in consistently durable, leak tight welds in all assemblies.
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Cleanliness is a Vital Component of
Product Quality
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Strict attention to component cleanliness has helped make
Standard Bellows a leading supplier of bellows assemblies for
ultra high vacuum applications. Metal parts for general high
vacuum applications are routinely cleaned to meet SBC IV and
S-1200 specifications. However, even more stringent
specifications can be followed on request. Our metal preparation
department is fully staffed an equipped to perform the rigorous
cleaning procedures required for all the types of sensitive
applications.
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Heat Treating for Enhanced
Strength and Performance
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High temperature processing is a critical manufacturing
procedure. Precision heat treatment, annealing, and brazing of
metal components is often used to enhance product performance. At
Standard Bellows, all heat treating operations are performed in a
vacuum or inert gas atmosphere to ensure bright, contaminant free
assemblies. Performing these operations in-house helps us meet
tight production schedules while keeping a closer eye on the
quality of the finished product.
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At Standard Bellows, Quality is Every Employee's Responsibility
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Our goal is 100% customer satisfaction, and the Quality Control Department works closely with each employee in every
department to ensure our quality standards are strictly enforced on all levels.
Quality control procedures at SBC conform to Mil-I-45208 and Mil-STD-45662. Provisions of Mil-Q-9858 are also
enforced when specified. Special arrangements can be made to accommodate any additional customer quality
specifications. Our goal is to ship only defect free products that fully conform to each customer's quality
requirements.
To help ensure defect free products, leak testing is performed during manufacturing and after final assembly of all
bellows. Assemblies are 100% leak tested on helium mass spectrometers prior to shipment. Certification is typically
for a leak rate of less than 2 x 10 -9 Std. cc/Sec. He. However, leak rates of less than 1 x 10 -11 Std. cc/Sec.
He can be certified on special request.
An extensive metallurgical laboratory is also available to augment our other quality control assessments.
Verification of various material properties and characteristics such as diaphragm shape, thickness, and micro
hardness, can be performed are required. In addition, samples of weldments are routinely taken for metallurgical
analysis to confirm the integrity of welded assemblies. Cycle life testing of assemblies, under simulated operating
conditions, is also carried out in this laboratory.
Quality is a major priority at Standard Bellows Company. In fact, we have built our reputation on it. From the very
first order, you will appreciate the superior quality and attention to detail that is the hallmark of every Standard
Bellows product.
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